I have been thinking about this for a little while and have only come up with 2 ways.
#1: Use clay to make the rock/structure and then hollow it out before baking or curing the clay
#2: Use some sort of mesh, maybe my plastic mesh idea and add sand to Tite Bond III to paint over the mesh to form rocks and caves.
Anyone have any other suggestions?
I ask because I want to make a larger terrarium, eventually, but I would like to move things around and not have such a permanent look to my enclosures. Having a series of different sized rocks and slabs would allow me to stack them and arrange them differently when I want to.