I use plain old aquarium silicone. I have pics of a couple of mine: UncleChester's Album: Vivariums One of them has a front door that opens downwards made using a piano hinge (attached with silicone). I've just finished a 29 gallon with a similarly constructed front entrance but haven't put pics up yet.
Here's a link to awesomely detailed plans for a Euro-style vivarium: http://www.dendroboard.com/forum/par...step-step.html If I can get around to finding E channels, my next ones will have sliding front doors like this design. I'm not sure I'd do the lower vent the same way, and I'll definitely have more ventilation on top (mine are for treefrogs). I also inset the bottom panel 1 or 2 mm up so it's not resting resting on the ground.





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